Copper Magazine · Issue 164 · A free PS Audio publication
Issue 164 The Copper Interview

How Does a Vinyl Record Even Sound Good at All? Talking With Lewis Hopkin, Vinyl Mastering Engineer, Part One

How Does a Vinyl Record Even Sound Good at All? Talking With Lewis Hopkin, Vinyl Mastering Engineer, Part One

Have you ever wondered, just how does a vinyl record even sound good at all? Well, how does it in reality? The PVC vinyl that records are made from, and the record-manufacturing process, aren’t exactly free from factors that can ruin the chances of cutting a good record. In fact, the odds are heavily stacked against it.

In this series we will examine and demystify the many contributing factors which each have a critically essential part to play in making an outstanding-sounding record, as compared to the average offerings that are out there en masse.

Back to the question. How does a record even sound good at all? I asked Lewis Hopkin, vinyl mastering engineer and owner of Stardelta Audio Mastering, located in Dartmoor National Park in Devon, England. Stardelta offers a wide range of services including vinyl mastering and cutting, digital mastering, and mastering from stems or analog tape sources. He has formed a career spanning everything from GRAMMY award-winning records and worldwide number one hits to underground albums from independent artists in pretty much every genre of music. He has some strong opinions of which we include his thoughts here and in an upcoming Part Two, to appear in Issue 165.

Lewis Hopkin: Initially, I think the thing to say about a record is that I have always viewed [creating one] as a very honest and reasonably direct energy transfer, or at least [during] the cutting stage. After the cut, things get…interesting. What type of energy transfer are we referring to? Vibrations. Vibrations which are etched physically into the carrier [the vinyl record]. These grooves are then played back by a stylus that retraces the grooves. So, in essence, vibrations go in and those vibrations [ultimately] go [back] out to the speaker.

Although this is a gross oversimplification of the process, I have always felt that at least some of the lifelike qualities of a record, are just this. I feel that the emotional connection and realism we hear from records has a lot to do with the natural process of the reproduction of the vibrations. However, it would be hard to claim that making a high-quality record is a simple process, or indeed one that hasn’t undergone an enormous amount of processing.

I want to address the differences between a proper vinyl mastering engineer and a machine operator cutting at a pressing plant.

On the one hand you have an engineer who is dedicated to the technical pursuit and the audio pursuit of producing a profoundly impressive result. On the other hand, you have a machine operator who will do [simply] that, and will take the easiest and most efficient route to [producing a] product. And, of course, the [less-skilled or less-involved] machine operator will ruin the end result. Without fail, pressing plant cuts are compromised by being obligated to fit a directive: [be] quick and safe. The two approaches are at loggerheads with each other – day and night, chalk and cheese; yes, worlds apart.

You could produce a technically-perfect vinyl cut that ticks all the boxes of every desired technical mandate, but quite likely will sound terrible, because nearly all of the stereo [width], bass and top end has been removed from it to make it easy and safe to cut! This is habitual and indeed normal behavior at the cutting stage at [all too many] pressing plants. There are significant and insightful choices the professional vinyl mastering engineer has to make to preserve and optimize the great qualities which can result in an audio listening experience that sounds like no other. This is what we do here at Stardelta. It is an extremely involved and highly evolved skill set, which is required to produce such results, and takes years of experience to perfect. That is why when you have a record cut at a pressing plant [that might not be a specialist facility], it’s not the same as what we produce here at Stardelta, or with another vinyl mastering engineer who is a craftsman, not a machine operator. It has to be said though that some [more]-evolved pressing plants do use us to cut records for their direct clients. It goes without saying these are done with care like any other job we undertake and sound significantly better than the “operator” cuts.

Another important distinction, and something I come across in my work, is [that] some mastering engineers will sometimes offer masters to make vinyl records from, yet these engineers have never even been in the same room as a cutting lathe, let alone have any experience of actually cutting records or mastering for vinyl. They simply guess at what might work for vinyl. These best-guess masters are then given to operators at pressing plants to cut. The engineers remove anything that they think might cause problems. Often this is based on misunderstandings of what the vinyl may or may not do.

 

Record-cutting lathe at Stardelta Audio Mastering. From the Hutchinson Homes & Gardens website.

Record-cutting lathe at Stardelta Audio Mastering. From the Hutchinson Homes & Gardens website.

I take [a] big issue with this approach, as these engineers offer a digital file of a wild stab at what may work for a cut, which is truly at best a guess at what might work on the cut. In all [of these] cases they have compromised the original master by manipulating the parameters of what originally existed.

I want to say categorically that unless you are the vinyl mastering engineer who actually masters the record, including cutting the record, you are taking people’s money dishonestly. Vinyl mastering can only be carried out by the engineer who cuts the record.

Test cutting and listening and microscope inspection are intrinsically part of vinyl mastering. It’s not possible to do that without a cutting lathe, [or with] any claim you somehow can do this digitally and predict the future of how something will sound without [really] knowing.

The prominence or recent re-emergence and popularity of the vinyl medium has meant a proliferation of bad-sounding records, often cut from 16-bit CD or even just MP3 masters. The common denominator of most reissues is that they are made to very poor standards of quality and this is sadly true of most major label’s reissues. Lots of these are cut with no respect for the music. The [corporate] mandate is an easy-to-cut record with all the difficult-to-deal-with areas of the original mixes simply removed. A narrative I hear a lot is, “vinyl can’t do that,” or “vinyl can’t do this.” It’s rubbish.

The new listening audience is missing out on the potential of what can be heard, so we are continually seeking to address this. It is true that vinyl is not automatically better than digital, but it must be acknowledged that there is categorically no problem in reproducing a completely perfect rendition on vinyl of anything than can be done digitally. When done right, vinyl provides a high-end listening experience that is every bit that is good [as] high-resolution digital.

There is a qualifying caveat to that statement: Making a record the way it should be done may affect the playing time of a record side. But it is perfectly possible to do it with no reduction of stereo, and no reduction in bass, or high frequencies. It’s also entirely untrue that heavily-compressed music doesn’t work on vinyl. It works fine and sounds just as bad or good as it did before. It’s a creative choice. A good vinyl mastering engineer will work with compressed music with high average levels and still get a great-sounding result.

You can cut brick-wall, limited masters if that is what is required; however, [cutting music with] high average levels will use much more disc space, so in the end the record ends up quieter, with a lower dynamic range.

******

We’ll continue Lewis’s discussion in Part Two. For now, we’ll leave with this thought: sound reproduction on vinyl can also be like a distortion amplifier. Something distorted on the way in could sound more distorted on the way out. So, how do we address the problems faced by this quest to get the perfect sound, as well as the perfect technical rendition?

We will break this down in Part Two, which will cover mastering and cutting, achieving proper cutting levels, and avoiding sibilance. Lewis and Russ will collaborate to also discuss the question of cutting with stereo versus mono bass, dealing with out-of-phase content, the problem of hysteresis in metering, decisions made regarding the use of the record’s inner diameter, and much more.

More from Issue 164

View All Articles in Issue 164

Search Copper Magazine

Favorites From T.H.E. Show SoCal 2026 by Cam Martin Oct 05, 2026 #235 Singer/Songwriter John David Schrader: On the Need to Create, Part Two by Joe Caplan Oct 05, 2026 #235 A Life in High-End Audio: The Roy Hall Interview, Part Two by Frank Doris Oct 05, 2026 #235 Grammy-Winning Producer, Songwriter, and Guitarist John Leventhal Goes Instrumental With National Drift by Ray Chelstowski Oct 05, 2026 #235 From Swimming Pool to New Listening Room—to Founding an Accidental Audio Company by Gilles Laferrière Oct 05, 2026 #235 The Vinyl Beat’s Size Matters Edition by Rudy Radelic Oct 05, 2026 #235 The Sublime Complexities of Nature by B. Jan Montana Oct 05, 2026 #235 How to Play In a Rock Band, 28: Growing Older and Dealing With It by Frank Doris Oct 05, 2026 #235 Young Rascals: From Bar Band to Stardom by Wayne Robins Oct 05, 2026 #235 Duncan Sheik: In Memoriam by Ray Chelstowski Oct 05, 2026 #235 From The Listening Chair: The Meze Audio 105 Silva Headphones by Howard Kneller Oct 05, 2026 #235 Checking Out Some NOLA Loudspeakers – and Some Thoughts About Audio Writing by Frank Doris Oct 05, 2026 #235 The Kanazawa Phonograph Museum: Music from a Time Capsule by Sebastian Polcyn Oct 05, 2026 #235 PS Audio in the News by PS Audio Staff Oct 05, 2026 #235 From The Audiophile’s Guide: Making the Most Critical Choice by Paul McGowan Oct 05, 2026 #235 Evolutionary Growth by Frank Doris Oct 05, 2026 #235 Speed Racer by Peter Xeni Oct 05, 2026 #235 Happy Halloween! by James Schrimpf Oct 05, 2026 #234 A Life in High-End Audio: The Roy Hall Interview, Part One by Frank Doris Sep 07, 2026 #234 Jason Greenlaw Offers His Personal Perspective on Jazz Guitar in Vantage Point by Frank Doris Sep 07, 2026 #234 Transcendent Phoenix: Lucina Yue Brings the Ancient Konghou Into Modern Times by Frank Doris Sep 07, 2026 #234 We Must All Follow Our Bliss by B. Jan Montana Sep 07, 2026 #234 How to Play in a Rock Band, 27: Leveling Up by Frank Doris Sep 07, 2026 #234 Ross Valory: Traveling Into New Musical Territory With All of the Above by Ray Chelstowski Sep 07, 2026 #234 Singer/Songwriter John David Schrader: On the Need to Create by Joe Caplan Sep 07, 2026 #234 The People Who Make Audio Happen: More From T.H.E. Show SoCal 2026 by Harris Fogel Sep 07, 2026 #234 The Vinyl Beat Digs Into the Gadget Box by Rudy Radelic Sep 07, 2026 #234 The Rolling Stones: Foreign Tongues Spoken Loud by Wayne Robins Sep 07, 2026 #234 Musical Moments by Rich Isaacs Sep 07, 2026 #234 Rags for Solo Piano and a Dog: David Chesky's Ragtime Music for the Modern Age by Frankly Speaking Sep 07, 2026 #234 HIGH END 2026, Vienna: Here to Stay by Carsten Barnbeck Sep 07, 2026 #234 From The Audiophile’s Guide: The Two Main Types of Loudpeakers – Box and Panel by Paul McGowan Sep 07, 2026 #234 Letting it Slide by Frank Doris Sep 07, 2026 #234 PS Audio in the News by PS Audio Staff Sep 07, 2026 #234 Long Playing by Peter Xeni Sep 07, 2026 #234 La Mer by B. Jan Montana Sep 07, 2026 #233 A Report From The Total Hi-Fi Experience Show SoCal 2026 by B. Jan Montana Aug 03, 2026 #233 Bluegrass Meets Country, Folk, Jazz and More in All That We Carried by The Squid City Slingers by Frank Doris Aug 03, 2026 #233 Corey Glover and One Tribe Nation: A Variegated Musical Collective by Ray Chelstowski Aug 03, 2026 #233 Excursions with Clive: The Late Clive Davis, A Personal History by Wayne Robins Aug 03, 2026 #233 AI, Art, and Music: A Conversation With Synthography Art by Joe Caplan Aug 03, 2026 #233 New American Symphonies: A Rediscovered Gem and a Vital Contemporary Work by Frank Doris Aug 03, 2026 #233 The Vinyl Beat: Genesis, the Dave Clark Five, Antonio Carlos Jobim and More by Rudy Radelic Aug 03, 2026 #233 How to Play in a Rock Band, 26: When It's Time to Record Your Music by Frank Doris Aug 03, 2026 #233 More From T.H.E. Show 2026, and the People Who Made it Happen by Harris Fogel Aug 03, 2026 #233 Underappreciated Artists, Part Three: Icehouse by Rich Isaacs Aug 03, 2026 #233 The Surprisingly Rich and Varied Music of Somalia by Steve Kindig Aug 03, 2026

How Does a Vinyl Record Even Sound Good at All? Talking With Lewis Hopkin, Vinyl Mastering Engineer, Part One

How Does a Vinyl Record Even Sound Good at All? Talking With Lewis Hopkin, Vinyl Mastering Engineer, Part One

Have you ever wondered, just how does a vinyl record even sound good at all? Well, how does it in reality? The PVC vinyl that records are made from, and the record-manufacturing process, aren’t exactly free from factors that can ruin the chances of cutting a good record. In fact, the odds are heavily stacked against it.

In this series we will examine and demystify the many contributing factors which each have a critically essential part to play in making an outstanding-sounding record, as compared to the average offerings that are out there en masse.

Back to the question. How does a record even sound good at all? I asked Lewis Hopkin, vinyl mastering engineer and owner of Stardelta Audio Mastering, located in Dartmoor National Park in Devon, England. Stardelta offers a wide range of services including vinyl mastering and cutting, digital mastering, and mastering from stems or analog tape sources. He has formed a career spanning everything from GRAMMY award-winning records and worldwide number one hits to underground albums from independent artists in pretty much every genre of music. He has some strong opinions of which we include his thoughts here and in an upcoming Part Two, to appear in Issue 165.

Lewis Hopkin: Initially, I think the thing to say about a record is that I have always viewed [creating one] as a very honest and reasonably direct energy transfer, or at least [during] the cutting stage. After the cut, things get…interesting. What type of energy transfer are we referring to? Vibrations. Vibrations which are etched physically into the carrier [the vinyl record]. These grooves are then played back by a stylus that retraces the grooves. So, in essence, vibrations go in and those vibrations [ultimately] go [back] out to the speaker.

Although this is a gross oversimplification of the process, I have always felt that at least some of the lifelike qualities of a record, are just this. I feel that the emotional connection and realism we hear from records has a lot to do with the natural process of the reproduction of the vibrations. However, it would be hard to claim that making a high-quality record is a simple process, or indeed one that hasn’t undergone an enormous amount of processing.

I want to address the differences between a proper vinyl mastering engineer and a machine operator cutting at a pressing plant.

On the one hand you have an engineer who is dedicated to the technical pursuit and the audio pursuit of producing a profoundly impressive result. On the other hand, you have a machine operator who will do [simply] that, and will take the easiest and most efficient route to [producing a] product. And, of course, the [less-skilled or less-involved] machine operator will ruin the end result. Without fail, pressing plant cuts are compromised by being obligated to fit a directive: [be] quick and safe. The two approaches are at loggerheads with each other – day and night, chalk and cheese; yes, worlds apart.

You could produce a technically-perfect vinyl cut that ticks all the boxes of every desired technical mandate, but quite likely will sound terrible, because nearly all of the stereo [width], bass and top end has been removed from it to make it easy and safe to cut! This is habitual and indeed normal behavior at the cutting stage at [all too many] pressing plants. There are significant and insightful choices the professional vinyl mastering engineer has to make to preserve and optimize the great qualities which can result in an audio listening experience that sounds like no other. This is what we do here at Stardelta. It is an extremely involved and highly evolved skill set, which is required to produce such results, and takes years of experience to perfect. That is why when you have a record cut at a pressing plant [that might not be a specialist facility], it’s not the same as what we produce here at Stardelta, or with another vinyl mastering engineer who is a craftsman, not a machine operator. It has to be said though that some [more]-evolved pressing plants do use us to cut records for their direct clients. It goes without saying these are done with care like any other job we undertake and sound significantly better than the “operator” cuts.

Another important distinction, and something I come across in my work, is [that] some mastering engineers will sometimes offer masters to make vinyl records from, yet these engineers have never even been in the same room as a cutting lathe, let alone have any experience of actually cutting records or mastering for vinyl. They simply guess at what might work for vinyl. These best-guess masters are then given to operators at pressing plants to cut. The engineers remove anything that they think might cause problems. Often this is based on misunderstandings of what the vinyl may or may not do.

 

Record-cutting lathe at Stardelta Audio Mastering. From the Hutchinson Homes & Gardens website.

Record-cutting lathe at Stardelta Audio Mastering. From the Hutchinson Homes & Gardens website.

I take [a] big issue with this approach, as these engineers offer a digital file of a wild stab at what may work for a cut, which is truly at best a guess at what might work on the cut. In all [of these] cases they have compromised the original master by manipulating the parameters of what originally existed.

I want to say categorically that unless you are the vinyl mastering engineer who actually masters the record, including cutting the record, you are taking people’s money dishonestly. Vinyl mastering can only be carried out by the engineer who cuts the record.

Test cutting and listening and microscope inspection are intrinsically part of vinyl mastering. It’s not possible to do that without a cutting lathe, [or with] any claim you somehow can do this digitally and predict the future of how something will sound without [really] knowing.

The prominence or recent re-emergence and popularity of the vinyl medium has meant a proliferation of bad-sounding records, often cut from 16-bit CD or even just MP3 masters. The common denominator of most reissues is that they are made to very poor standards of quality and this is sadly true of most major label’s reissues. Lots of these are cut with no respect for the music. The [corporate] mandate is an easy-to-cut record with all the difficult-to-deal-with areas of the original mixes simply removed. A narrative I hear a lot is, “vinyl can’t do that,” or “vinyl can’t do this.” It’s rubbish.

The new listening audience is missing out on the potential of what can be heard, so we are continually seeking to address this. It is true that vinyl is not automatically better than digital, but it must be acknowledged that there is categorically no problem in reproducing a completely perfect rendition on vinyl of anything than can be done digitally. When done right, vinyl provides a high-end listening experience that is every bit that is good [as] high-resolution digital.

There is a qualifying caveat to that statement: Making a record the way it should be done may affect the playing time of a record side. But it is perfectly possible to do it with no reduction of stereo, and no reduction in bass, or high frequencies. It’s also entirely untrue that heavily-compressed music doesn’t work on vinyl. It works fine and sounds just as bad or good as it did before. It’s a creative choice. A good vinyl mastering engineer will work with compressed music with high average levels and still get a great-sounding result.

You can cut brick-wall, limited masters if that is what is required; however, [cutting music with] high average levels will use much more disc space, so in the end the record ends up quieter, with a lower dynamic range.

******

We’ll continue Lewis’s discussion in Part Two. For now, we’ll leave with this thought: sound reproduction on vinyl can also be like a distortion amplifier. Something distorted on the way in could sound more distorted on the way out. So, how do we address the problems faced by this quest to get the perfect sound, as well as the perfect technical rendition?

We will break this down in Part Two, which will cover mastering and cutting, achieving proper cutting levels, and avoiding sibilance. Lewis and Russ will collaborate to also discuss the question of cutting with stereo versus mono bass, dealing with out-of-phase content, the problem of hysteresis in metering, decisions made regarding the use of the record’s inner diameter, and much more.

0 comments

Leave a comment

0 Comments

Your avatar

Loading comments...

🗑️ Delete Comment

Enter moderator password to delete this comment:

✏️ Edit Comment

Enter your email to verify ownership: